I/C ESS LFP Prismatic Battery PACK Full-Automatic Assembling Line

ESS PACK Prismatic pack production line

Overview

I/C ESS LFP PRISMATIC BATTERY PACK AUOMATIC ASSEMBLY LINE

Equipment function

This customized production line is mainly used to achieve the assembly, welding, testing, and assembly functions of I/C ESS PACK.The assembly line includes: robot cell loading/code scanning/OCV sorting/NG discharge and replenishment/cell production line transfer/polarity detection/flipping/automatic gluing/automatic stacking (5 * 2 stacking tower)/automatic extrusion & manual steel strip binding/polarity detection&polarity addressing/pole cleaning/manual installation of CSS/robot laser welding/module testing/module transfer production line/liquid cooling box online/liquid cooling box gluing/module in PACK box/PACK assembly and testing/PACK lifting offline, etc.

Equipment advantage

█ High efficiency

High-efficiency production, with an efficiency of up to 18PPM

█ Automation

The main workstations all adopt automated processing, efficient and saves labor cost

█ Traceability

The MES system can upload data in real-time and accurately trace each product

Main workstation :

1.Robot automatic cells loading online and stacking.

https://image.jumitop.cn/www.haiwei-laser.com/2025/08/01/image_folder/cells automatic loading_rpr0TxGz.png

2.Cells OCV / IR sorting,Code scanning,NG cells discharge,cells replenishment

https://image.jumitop.cn/www.haiwei-laser.com/2025/08/01/image_folder/ESS PACK Line OCV IR sorting_NhU5n33T.png

3.Cell transfer on production line

https://image.jumitop.cn/www.haiwei-laser.com/2025/08/01/image_folder/ESS PACK line prismatic cells transfer line and paste adhesive tape_JCm8D576.png

4.Cells CCD polarity/anode cathode detection and confirmed

https://image.jumitop.cn/www.haiwei-laser.com/2025/08/01/image_folder/Pack CCD cells polarity anode cathode detection_J9cYrpYP.png

5.Cells polarity/anode cathode flipping and matching

https://image.jumitop.cn/www.haiwei-laser.com/2025/08/01/image_folder/Cells polarity reverse-anode cathode reverse-cells flipping_AhQXzhd6.png

6.Manual cells surface adhesive tape pasting

https://image.jumitop.cn/www.haiwei-laser.com/2025/08/01/image_folder/Manual cell adhesive tape pasting_AxCxKeND.png

7.Automatic cells stacking

https://image.jumitop.cn/www.haiwei-laser.com/2025/08/01/image_folder/Automatic robot prismatic cells loading stacking_9p4UhS3f.png

8.Module extrusion/steel tape circle placement and binding

https://image.jumitop.cn/www.haiwei-laser.com/2025/08/01/image_folder/ESS PACK LINE Prismatic cells extrusion steel tape circle placement and binding_xc4YzO9w.png

9.Polarity detection/anode cathode pole addressing

https://image.jumitop.cn/www.haiwei-laser.com/2025/08/01/image_folder/Pole addressing & laser cleaninng_500_nKVybkD4.jpg

10.Anode cathode electrode pole laser cleaning

PACK cells electrode pole laser cleaning_0JWduZwd.png

11.CCS manual placement

https://image.jumitop.cn/www.haiwei-laser.com/2025/08/01/image_folder/CCS manual placement_syQP66gb.png

12.CCS robot laser welding

https://image.jumitop.cn/www.haiwei-laser.com/2025/08/01/image_folder/PACK LINE PACK CCS Robot laser welding workstation_2GpxcAqr.png

PACK assembly manufacture workstation optional manual/automatic.

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