I/C ESS LFP Prismatic Battery PACK Full-Automatic Assembling Line

ESS PACK Prismatic pack production line

Overview

I/C ESS LFP PRISMATIC BATTERY PACK AUOMATIC ASSEMBLY LINE

Equipment function

This customized production line is mainly used to achieve the assembly, welding, testing, and assembly functions of I/C ESS PACK.The assembly line includes: robot cell loading/code scanning/OCV sorting/NG discharge and replenishment/cell production line transfer/polarity detection/flipping/automatic gluing/automatic stacking (5 * 2 stacking tower)/automatic extrusion & manual steel strip binding/polarity detection&polarity addressing/pole cleaning/manual installation of CSS/robot laser welding/module testing/module transfer production line/liquid cooling box online/liquid cooling box gluing/module in PACK box/PACK assembly and testing/PACK lifting offline, etc.

Equipment advantage

High efficiency

High-efficiency production, with an efficiency of up to 18PPM

Automation

The main workstations all adopt automated processing, efficient and saves labor cost

Traceability

The MES system can upload data in real-time and accurately trace each product

Main workstation :

1.Robot automatic cells loading online and stacking.

https://image.jumitop.cn/www.haiwei-laser.com/2025/08/01/image_folder/cells automatic loading_rpr0TxGz.png

2.Cells OCV / IR sorting,Code scanning,NG cells discharge,cells replenishment

https://image.jumitop.cn/www.haiwei-laser.com/2025/08/01/image_folder/ESS PACK Line OCV IR sorting_NhU5n33T.png

3.Cell transfer on production line

https://image.jumitop.cn/www.haiwei-laser.com/2025/08/01/image_folder/ESS PACK line prismatic cells transfer line and paste adhesive tape_JCm8D576.png

4.Cells CCD polarity/anode cathode detection and confirmed

https://image.jumitop.cn/www.haiwei-laser.com/2025/08/01/image_folder/Pack CCD cells polarity anode cathode detection_J9cYrpYP.png

5.Cells polarity/anode cathode flipping and matching

https://image.jumitop.cn/www.haiwei-laser.com/2025/08/01/image_folder/Cells polarity reverse-anode cathode reverse-cells flipping_AhQXzhd6.png

6.Manual cells surface adhesive tape pasting

https://image.jumitop.cn/www.haiwei-laser.com/2025/08/01/image_folder/Manual cell adhesive tape pasting_AxCxKeND.png

7.Automatic cells stacking

https://image.jumitop.cn/www.haiwei-laser.com/2025/08/01/image_folder/Automatic robot prismatic cells loading stacking_9p4UhS3f.png

8.Module extrusion/steel tape circle placement and binding

https://image.jumitop.cn/www.haiwei-laser.com/2025/08/01/image_folder/ESS PACK LINE Prismatic cells extrusion steel tape circle placement and binding_xc4YzO9w.png

9.Polarity detection/anode cathode pole addressing

https://image.jumitop.cn/www.haiwei-laser.com/2025/08/01/image_folder/Pole addressing & laser cleaninng_500_nKVybkD4.jpg

10.Anode cathode electrode pole laser cleaning

PACK cells electrode pole laser cleaning_0JWduZwd.png

11.CCS manual placement

https://image.jumitop.cn/www.haiwei-laser.com/2025/08/01/image_folder/CCS manual placement_syQP66gb.png

12.CCS robot laser welding

https://image.jumitop.cn/www.haiwei-laser.com/2025/08/01/image_folder/PACK LINE PACK CCS Robot laser welding workstation_2GpxcAqr.png

PACK assembly manufacture workstation optional manual/automatic.

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